Phosphatising or burnishing
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DeWe Brünofix GmbH

Fabrik für Metallchemie Pruppacher Weg 8
91126 Rednitzhembach

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Burnishing or phosphatising?

 

Parameter

 

Burnishing

 

Phosphatising

 

coating composition

 

iron (II)-, (III)-Oxide

 

Manganese phosphate secondary and tertiary also incorporated: secondary and tertiary iron phosphate

 

coating strengh

 

0,5 - 2 µm

 

3 - 15 µm (up to approx. 20 µm possible)

 

fit problems

 

none, because removal equal to application

 

Surface structures preserved

 

must be appropriately considered in advance, because coating build-up from +2 µm to +30 µm

 

coating structure

 

amorphous

 

microcrystalline

 

other coating qualities

 

  • bend and pressure resistant
  • resistant to solvents and paints
  • soapy water does not attack coating
  • acids attack coating

 

  • good sliding properties, reduction in sliding friction in non-cutting deformation
  • anticorrosion oils and paints are absorbed well and barely wiped off in handling, so also very high corrosion protection
  • good insulation resistance
  • hardly any sub-surface migration of damaged coating with rust formation

 

coating colour

 

black

 

grey to black

 

working temperature

 

120 - 146 °C

 

approx 80 +/- 15 °C

 

exposure time

 

5 - 20 min.

 

8 - 15 min

 

quantity of chemicals fpr 100 l bath batch

 

50 - 70 kg

 

15 +/- 5 kg

 

salt spray resistance without oiling

 

up to 30 min.

 

up to 3 hr.

 

salt spray resistance with oiling

 

up to 70 hr.

 

up to 200 hr.

 

rust protection

 

relatively good in dry inside air, not so good with damp, acid air

 

very good, because deep penetration of anticorrosion oil into pores of microcrystalline coating possible

 

hazardous material aspect

 

highly alkaline - strongly corrosive, poisonous due to sodium nitrite component

 

corrosive - due to nitrate and acid component - but only mildly acidic

 

run-off water

 

neutralisation and decontamination

 

neutralisation

 

health & saftey

 

high temperatures and high alkalinity require appropriate preventive measures

 

mildly acidic, low temperatures

 

DIN

 

DIN 50938

 

DIN EN 12476