Burnishing or phosphatising?
Parameter |
Burnishing |
Phosphatising |
coating composition |
iron (II)-, (III)-Oxide |
Manganese phosphate secondary and tertiary also incorporated: secondary and tertiary iron phosphate |
coating strengh |
0,5 - 2 µm |
3 - 15 µm (up to approx. 20 µm possible) |
fit problems |
none, because removal equal to application
Surface structures preserved |
must be appropriately considered in advance, because coating build-up from +2 µm to +30 µm |
coating structure |
amorphous |
microcrystalline |
other coating qualities |
|
|
coating colour |
black |
grey to black |
working temperature |
120 - 146 °C |
approx 80 +/- 15 °C |
exposure time |
5 - 20 min. |
8 - 15 min |
quantity of chemicals fpr 100 l bath batch |
50 - 70 kg |
15 +/- 5 kg |
salt spray resistance without oiling |
up to 30 min. |
up to 3 hr. |
salt spray resistance with oiling |
up to 70 hr. |
up to 200 hr. |
rust protection |
relatively good in dry inside air, not so good with damp, acid air |
very good, because deep penetration of anticorrosion oil into pores of microcrystalline coating possible |
hazardous material aspect |
highly alkaline - strongly corrosive, poisonous due to sodium nitrite component |
corrosive - due to nitrate and acid component - but only mildly acidic |
run-off water |
neutralisation and decontamination |
neutralisation |
health & saftey |
high temperatures and high alkalinity require appropriate preventive measures |
mildly acidic, low temperatures |
DIN |
DIN 50938 |
DIN EN 12476 |
